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Manufacturing Facilities

Explore how S&S Liquid Controls can support major water leak detection inside of critical manufacturing facilities.

Explore the various applications inside commercial buildings where S&S LiquidControls can support water leak detection and control.

Water Leak Detection Products for Manufacturing Facilities

Server rooms and IT infrastructure

Lift pits, Risers & Ducts

Manufacturing facilities often contain extensive networks of water, compressed air, electrical, data, and process services that run throughout the building via lift pits, service risers, and ducts. These hidden routes are essential for distributing utilities across production areas, plant rooms, warehouses, and technical spaces, but they can also create a pathway for water to travel unnoticed throughout a facility.

Because these areas are typically concealed and difficult to inspect, leaks can remain undetected until they begin to affect equipment, infrastructure, or manufacturing operations. Continuous leak monitoring provides an early warning when water is detected, allowing maintenance teams to investigate and resolve issues before significant damage occurs. In higher-risk locations, automatic shut-off valves can also be used to isolate the water supply, helping to reduce water loss and minimise disruption.

Typical applications include:

  • Lift Pits
  • Service Risers
  • Utility Shafts
  • Cabin Risers
  • Service Ducts
  • Drainage Chambers
  • Production Facility Voids
  • Vertical Building Service Routes

Solutions:

Merlin WLMX

Plant, HVAC and Generator Rooms

Plant rooms, HVAC systems, and generator rooms are at the heart of many manufacturing facilities, supporting everything from process cooling and ventilation to heating, utilities, and emergency power. These areas often contain a high concentration of pipework, pumps, valves, water tanks, cooling equipment, and associated services, making them particularly susceptible to leaks and water ingress.

A leak within these environments can affect critical equipment and, in some cases, lead to unplanned downtime or disruption to production processes. Continuous leak monitoring helps maintenance teams identify issues at the earliest stage, providing immediate notification when water is detected. In higher-risk installations, automatic shut-off valves can also be used to isolate the water supply, helping to reduce water loss and limit the impact of a leak.

Typical applications include:

  • Plant Rooms
  • Boiler Rooms
  • Chiller Rooms
  • HVAC Plant Areas
  • Pump Rooms
  • Generator Rooms
  • Energy Centres
  • Cooling Plants
  • Water Tank Rooms
  • Mechanical Service Areas

Solutions:

Merlin WLMX

Rooftop Plant Rooms & External Air Conditioning

Rooftop plant rooms and external air conditioning systems play an important role in maintaining the environmental conditions required within manufacturing facilities. These areas often contain chilled water pipework, cooling equipment, condensate systems, air handling units, and water storage tanks, all of which can present a risk of leaks. As rooftop installations are typically located away from production areas, problems may not be discovered until water has affected equipment, building infrastructure, or occupied spaces below.

Identifying leaks early helps prevent minor issues from developing into costly repairs or operational disruption. Continuous leak monitoring provides immediate notification when water is detected, allowing maintenance teams to respond quickly and minimise the impact of a leak. In higher-risk installations, automatic shut-off valves can also be used to isolate the water supply, helping to reduce water loss and protect valuable assets.

Typical applications include:

  • Rooftop Plant Rooms
  • External Air Conditioning
  • Chilled Water Systems
  • Cooling Plant
  • Air Handling Units
  • Rooftop Water Tanks
  • HVAC Installations
  • External Mechanical Service Areas

Solutions:

Merlin WLMX

Mechanical & Electrical Equipment Rooms